Running in a real steel fabrication plant

Your fabrication shop,
controlled in real time

From the cutting sheet to the shipping waybill — one system. Cutting, assembly, painting, warehouse and returns are recorded by the people who do the work, on their phones.

Real time
cutting is visible plant-wide
Every kg
traced — gross / net / return
One screen
instead of scattered Excel files
Your server
drawings never leave your building
Steel ERP — direktor paneli

Live plant dashboard

Running in a real steel fabrication plant

In production today

6 846
marks tracked
191
cutting sheets
1 137 t
steel planned
85
nesting maps read
26
projects · 7 machines
26
employees · 10+ roles

Screens — what problem each tab solves

What's inside

Raqamlar bilan boshqaruv
Analitika · real vaqt

Raqamlar bilan boshqaruv

Problem: Stanoklar qancha bo‘sh turadi? Kim qancha kesdi?

  • ▸Stanok bandligi, kunlik kesim, operator reytingi
  • ▸Jonli holat — sahifa o‘zi yangilanadi
  • ▸Excel / PDF eksport
Konstruksiya BOM’i — bitta jadval
Marka & BOM · Tekla

Konstruksiya BOM’i — bitta jadval

Problem: Konstruktor BOM’ni qo‘lda ko‘chiradi — xato va vaqt.

  • ▸Tekla’dan avto import
  • ▸Markalar + Assembly + Unique Parts
  • ▸Reviziya, dublikat nazorati
Kesim hujjati — to‘liq nazorat
Svodnaya

Kesim hujjati — to‘liq nazorat

Problem: Material, otxod, qaytim qog‘ozda — balans buziladi.

  • ▸Brutto/netto/otxod — avto hisob
  • ▸Har qatorga stanok yo‘nalishi
  • ▸Balans buzilsa — qizil ogohlantirish
Barcha svodnaylar — bitta manzara
Jamlanma hisobot

Barcha svodnaylar — bitta manzara

Problem: Bir loyihaga bir necha svodnaya — umumiy hisob yo‘q.

  • ▸Yangi metall vs qaytimdan qayta
  • ▸Netto, otxod %, kesim progressi
  • ▸Balans buzilgan qatorlar aniqlanadi

Shop floor · mobile

Workers use a phone, not paper

Operator, master, warehouse — each with their own screen. If the internet drops, nothing is lost.

Operator
Operator
Starts and finishes cutting
Cut map
Cut map
Cuts without paper
Master
Master
Stages, defects, machines
Warehouse
Warehouse
Exactly which material

Integrations

Works with the tools you already have

Tekla StructuresCypNest 2D/1DExcel import/eksportPDF hujjatlarTelegramWeb & Mobil (PWA)

Features

The whole shop flow in one system

☰
Cutting sheet

The sheet builds itself

Import from a Tekla BOM or Excel — rows, GOST weights and hierarchy are filled in. Every row keeps a gross / net / return balance with a revision history.

✂
Marking

Three buttons on a phone

The operator taps Start / Done / Defect. The stage — queue, cutting, assembly, approval, paint, shipping — is visible to the whole plant as it happens.

▣
Warehouse & returns

Every kilogram traced

Material is reserved to a project, issued to the shop and returned as offcuts. Full receipt / issue / reservation ledger with an auditable balance.

◷
Machines

Live machine load

Who is on which machine and what they are cutting. Utilisation, maintenance mode and a 14-day load trend.

◉
Analytics

Reports assemble themselves

Daily output, KPIs, scrap and machine load on a live dashboard and a wall kiosk. Every report exports to Excel or PDF.

⟳
Tekla sync

Straight from the model

Marks, parts and weights come from Tekla Structures through a plugin. You review the diff — new / changed / removed — before applying it.

How it works

From order to shipment — 5 steps

01
Order
Import from Tekla or Excel — the cutting sheet, weights and hierarchy are built
02
Plan
Mark → machine, operator, deadline, priority; the planner releases it to the shop
03
Cutting
The operator taps Start / Done on a phone, with the cut map in front of them
04
Paint
Queue → colour → buffer, then delivery and installation
05
Shipment
The trip is closed; the waybill and material balance are ready

More

Details that matter on the floor

▽

Scrap analysis

See which profile wastes the most

▦

QR scanning

Scan a mark with a phone

▭

Wall kiosk

Live status on a big screen

↧

Excel / PDF export

Every report, one click

⌗

PIN sign-in

Workers sign in with 4 digits

⚡

Real-time updates

Changes reach everyone in a second

▤

Drawing archive

Files stay on your own server

□

Works like an app

Installs to the phone — PWA, offline warning

↺

Revision history

Every version of the sheet is kept

⌫

30-day recycle bin

Deleted projects can be restored

◫

Supply act (A4)

Material handover document, two copies

⚖

Project reconciliation

Compare plan, cut and assembled at close-out

⛨

Data health checks

Unlinked nesting, over-cut and stalled rows are flagged

🌐

Three languages

Uzbek, Russian, English — per employee

What's inside

What's inside

Built for a steel shop, not a generic ERP

01
Nesting integration

We read your nesting — we do not generate it

Nesting is produced by your own software (CypNest and similar). Steel ERP reads the file, links each part to the material it was cut from, and shows the operator the cut map on the phone. No layout optimisation is claimed.

02
Mark pipeline

Nine production stages

Waiting → queue → cutting → assembled → approved → paint → delivery → installation. Every transition stores who, when and an optional photo.

03
Defects & re-cut

Defect with a photo

The operator records a defect with a reason and photo; the master picks replacement material from returns or stock and sends it back for re-cutting.

04
Shipment trips

Waybill for a real truck

Select marks and parts, enter the site, driver and vehicle — the trip is saved and an A4 waybill plus an Excel sheet are produced. Trips stay in history and can be reprinted.

05
Shop-floor monitor

Office watches, shop records

Managers and engineers see every shop screen read-only. Action buttons are hidden from them on purpose, so a record never says the wrong person did the work.

06
Roles & permissions

A screen per employee

Ready-made roles or page-level custom permissions. PIN sign-in for the floor, full audit log, strict company isolation.

Why not Excel

What broke in Excel — and how it works here

Five stages of the shop flow — manual in Excel, automatic in Steel ERP.

Excel / paper0/5 avtomatik
Building the cutting sheet
manual
Weight calculation
manual
Cutting progress
manual
Returns / scrap
manual
Reporting
manual
Steel ERP5/5 avtomatik
Building the cutting sheet
auto
Weight calculation
auto
Cutting progress
auto
Returns / scrap
auto
Reporting
auto
Stage
Excel
Steel ERP
Building the cutting sheet
✕By hand
✓Auto (import)
Weight calculation
✕Formula (error-prone)
✓GOST, automatic
Cutting progress
✕None
✓Real time
Returns / scrap
✕None
✓Automatic balance
Reporting
✕Assembled by hand
✓One click
0
production stages tracked
0
roles, one organism
0
interface languages
0%
of movements written to the audit log

Jonli demo

Har bo‘limni jonli ko‘ring

17 bo‘lim · soxta ma‘lumot

O‘ngdagi lenta o‘zi aylanadi — kartaga sichqonchani olib boring, chapda tafsilot ochiladi. Bosing — haqiqiy interfeys (namuna ma‘lumot bilan, bazaga ulanmagan) ochiladi.

▦
Management

Dashboard

The whole plant on one screen — KPIs, live cutting, scrap.

Excel‘dan farqi
✕

Excel: Every report was assembled by hand.

✓

Steel ERP: Updates itself, in real time.

12
Faol loyiha
8 420 kg
Bugun kesilgan
76%
Stanok bandligi

Who it is for

Every role gets its own screen

The operator uses a phone, the director a dashboard. Everyone sees only what they need — sign-in is a 4-digit PIN.

O
Operator
Three buttons — cutting
M
Master
Defects, live floor
W
Warehouse
Receipts, issues, returns
E
Engineer
Cutting sheet, BOM import
P
Planner
Plan → release to the shop
D
Director
Whole flow, KPIs, scrap

Integration

Works with the tools you already have

⟳
Tekla Structures plugin
Marks, parts and weights arrive from the model — you review the diff and apply it.
⟳
Nesting agent
The nesting file produced by your software is read automatically and parts are linked to material.
⟳
Excel / Tekla import
Load your existing cutting sheet or BOM once.

Security

Your data stays yours

✓
Company isolation
Each company is separate; your data is never mixed with anyone else.
✓
Audit log
Every action is traceable — who changed what and when.
✓
Drawings stay with you
The file store runs on your own machine — nothing goes to a public cloud.

What this software does not do

It does not generate nesting layouts and does not claim to optimise material usage for you. Nesting comes from your existing software; Steel ERP reads it, links parts to material and keeps the record of what was actually cut.

FAQ

Straight answers

How long does rollout take?+

Usually a few days. You import a Tekla BOM or Excel, create users and assign roles. The shop can start recording the same week — the pace depends on how clean your BOM data is.

Will the workers manage?+

The operator screen has three buttons: Start, Done, Defect. Sign-in is a 4-digit PIN. Training takes about 15 minutes.

Does it do nesting?+

No. Nesting is done by your own software. Steel ERP reads the result, links each part to its material and shows the cut map to the operator.

Does it work without internet?+

The server runs on your own machine and the shop uses the local network. Remote access is optional.

How many users can I add?+

No limit. Operator, master, warehouse, engineer, planner, director — each with their own screen and permissions.

Do I need a mobile app?+

No. Open it in the browser and install it to the home screen — it behaves like an app (PWA).

Is my data safe?+

Each company is isolated, every action is in the audit log, and drawings stay on your machine.

Baholang & fikr bildiring

Fikringiz muhim

Bahoyingiz

Botlarga qarshi — Google akkaunt bilan tasdiqlanadi. Faqat fikr uchun, tizimga kirmaydi.

Hali baho yo'q — birinchi bo'ling.

Connect your shop

The demo is free, no commitment. If you have a question, write directly.